Metallurgical, Ceramic, and Materials Engineers Career Information
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Nature of the Work
Materials engineers are involved in the extraction,
development, processing, and testing of the materials used to create a diversity
of products, from computer chips and television screens to golf clubs and snow
skis. They work with metals, ceramics, plastics, semiconductors, and combinations
of materials called composites to create new materials that meet certain mechanical,
electrical, and chemical requirements. They also are involved in selecting materials
for new applications.
There are numerous new developments within materials engineering that make it possible to manipulate and use materials in various ways. For example, materials engineers have developed the ability to create and then study materials at an atomic level using advanced processes, electrons, neutrons, or x-rays and to replicate the characteristics of materials and their components with computers.
Materials engineers specializing in metals can be considered metallurgical engineers, while those specializing in ceramics can be considered ceramic engineers. Most metallurgical engineers work in one of the three main branches of metallurgy—extractive or chemical, physical, and process. Extractive metallurgists are concerned with removing metals from ores and refining and alloying them to obtain useful metal. Physical metallurgists study the nature, structure, and physical properties of metals and their alloys, and relate them to the methods of processing them into final products. Process metallurgists develop and improve metalworking processes such as casting, forging, rolling, and drawing. Ceramic engineers develop ceramic materials and the processes for making ceramic materials into useful products. Ceramics include all nonmetallic, inorganic materials that generally require high temperatures in their processing. Ceramic engineers work on products as diverse as glassware, automobile and aircraft engine components, fiber-optic communication lines, tile, and electric insulators.
Employment
Materials engineers held about 43,000 jobs in 2009. Because materials are building blocks for other goods, materials engineers are widely distributed among manufacturing industries. In fact, 84 percent of materials engineers worked in manufacturing industries, primarily metal production and processing, electronic and other electrical equipment, transportation equipment, and industrial machinery and equipment. They also worked in services industries such as engineering and management and research and testing services. Most remaining materials engineers worked for Federal and State governments.
Training, Qualifications, Adv.
A bachelor's degree in engineering is required for almost all entry-level engineering jobs. College graduates with a degree in a physical science or mathematics occasionally may qualify for some engineering jobs, especially in specialties in high demand. Most engineering degrees are granted in electrical, electronics, mechanical, or civil engineering. However, engineers trained in one branch may work in related branches. For example, many aerospace engineers have training in mechanical engineering. This flexibility allows employers to meet staffing needs in new technologies and specialties in which engineers may be in short supply. It also allows engineers to shift to fields with better employment prospects or to those that more closely match their interests.
Most engineering programs involve a concentration of study in an engineering specialty, along with courses in both mathematics and the physical and life sciences. General courses not directly related to engineering, such as those in the social sciences or humanities, are often a required component of programs. Many programs also include courses in general engineering. A design course, sometimes accompanied by a computer or laboratory class or both, is part of the curriculum of most programs.
In addition to the standard engineering degree, many colleges offer 2- or 4-year degree programs in engineering technology. These programs, which usually include various hands-on laboratory classes that focus on current issues in the application of engineering principles, prepare students for practical design and production work, rather than for jobs that require more theoretical and scientific knowledge. Graduates of 4-year technology programs may get jobs similar to those obtained by graduates with a bachelor's degree in engineering. Engineering technology graduates, however, are not qualified to register as professional engineers under the same terms as graduates with degrees in engineering. Some employers regard technology program graduates as having skills between those of a technician and an engineer.
Graduate training is essential for engineering faculty positions and many research and development programs, but is not required for the majority of entry-level engineering jobs. Many engineers obtain graduate degrees in engineering or business administration to learn new technology and broaden their education. Many high-level executives in government and industry began their careers as engineers.
About 360 colleges and universities offer bachelor's degree programs in engineering that are accredited by the Accreditation Board for Engineering and Technology (ABET), Inc., and about 230 colleges offer accredited programs in engineering technology. ABET accreditation is based on an examination of an engineering program's student achievement, program improvement, faculty, curriculum, facilities, and institutional commitment to certain principles of quality and ethics. Although most institutions offer programs in the major branches of engineering, only a few offer programs in the smaller specialties. Also, programs of the same title may vary in content. For example, some programs emphasize industrial practices, preparing students for a job in industry, whereas others are more theoretical and are designed to prepare students for graduate work. Therefore, students should investigate curriculums and check accreditations carefully before selecting a college.
Admissions requirements for undergraduate engineering schools include a solid background in mathematics (algebra, geometry, trigonometry, and calculus) and science (biology, chemistry, and physics), with courses in English, social studies, and humanities. Bachelor's degree programs in engineering typically are designed to last 4 years, but many students find that it takes between 4 and 5 years to complete their studies. In a typical 4-year college curriculum, the first 2 years are spent studying mathematics, basic sciences, introductory engineering, humanities, and social sciences. In the last 2 years, most courses are in engineering, usually with a concentration in one specialty. Some programs offer a general engineering curriculum; students then specialize on the job or in graduate school.
Some engineering schools and 2-year colleges have agreements whereby the 2-year college provides the initial engineering education, and the engineering school automatically admits students for their last 2 years. In addition, a few engineering schools have arrangements that allow students who spend 3 years in a liberal arts college studying pre-engineering subjects and 2 years in an engineering school studying core subjects to receive a bachelor's degree from each school. Some colleges and universities offer 5-year master's degree programs. Some 5-year or even 6-year cooperative plans combine classroom study and practical work, permitting students to gain valuable experience and to finance part of their education.
All 50 States and the District of Columbia require licensure for engineers who offer their services directly to the public. Engineers who are licensed are called professional engineers (PE). This licensure generally requires a degree from an ABET-accredited engineering program, 4 years of relevant work experience, and successful completion of a State examination. Recent graduates can start the licensing process by taking the examination in two stages. The initial Fundamentals of Engineering (FE) examination can be taken upon graduation. Engineers who pass this examination commonly are called engineers in training (EIT) or engineer interns (EI). After acquiring suitable work experience, EITs can take the second examination, the Principles and Practice of Engineering exam. Several States have imposed mandatory continuing education requirements for relicensure. Most States recognize licensure from other States, provided that the manner in which the initial license was obtained meets or exceeds their own licensure requirements. Many civil, electrical, mechanical, and chemical engineers are licensed PEs. Independent of licensure, various certification programs are offered by professional organizations to demonstrate competency in specific fields of engineering.
Engineers should be creative, inquisitive, analytical, and detail oriented. They should be able to work as part of a team and to communicate well, both orally and in writing. Communication abilities are important because engineers often interact with specialists in a wide range of fields outside engineering.
Beginning engineering graduates usually work under the supervision of experienced engineers and, in large companies, also may receive formal classroom or seminar-type training. As new engineers gain knowledge and experience, they are assigned more difficult projects with greater independence to develop designs, solve problems, and make decisions. Engineers may advance to become technical specialists or to supervise a staff or team of engineers and technicians. Some may eventually become engineering managers or enter other managerial or sales jobs.
Job Outlook
Employment of materials engineers is expected to for all occupations through 2010. More materials engineers will be needed to develop new materials for electronics and plastics products.
Earnings
Median annual earnings of materials engineers were $69,100 in 2009. The middle 50 percent earned between $47,320 and $72,900. The lowest 10 percent earned less than $47,680, and the highest 10 percent earned more than $97,630.
According to a 2009 salary survey by the National Association of Colleges and Employers, bachelor’s degree candidates in materials engineering received starting offers averaging $59,936 a year.
Engineers apply the principles of physical science and mathematics in their work. Other workers who use scientific and mathematical principles include architects, except landscape and naval; engineering and natural sciences managers; computer and information systems managers; computer programmers; computer software engineers; mathematicians; drafters; engineering technicians; sales engineers; science technicians; and physical and life scientists, including agricultural and food scientists, biological scientists, conservation scientists and foresters, atmospheric scientists, chemists and materials scientists, environmental scientists and hydrologists, geoscientists, and physicists and astronomers.
Sources of Additional Information